Goldtone Maple Classic Kit

Tuneup Page 2

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Shimming the Neck

As I was thinking about putting the shim in the neck I began to worry about messing up the joint between the heel and the pot. After all, the addition of the shim up by the fingerboard will rock the neck back on it's heel and put a gap between the neck and the pot. So just out of curiosity, I took a look at the joint first. Here is what I saw.

Heel Joint

Looking at that, I realized that I didn't have such a whiz-bang joint there in the first place. You can see the gap in the photo. So I don't have much to lose here. I made up my mind to go ahead, so I disassembled the banjo right down to its skivvies. Here it is all torn apart

In pieces

If you look carefully, you may notice that I have pulled out one of the tuners as well. I have been thinking of upgrading the tuners to planetary pegs, and I wanted to measure the size of the hole. Sometimes, with guitar tuners the peghead is drilled with smaller holes than the 3/8 inch required by the planetaries. I pulled the tuner out to measure the size of the holes. Here is what I found.

Measure holes

Hooray! Goldtone did this one right. The holes are 3/8 inch in diameter. I can swap in planetaries without having to ream out the holes in the peghead.

Note

Actually, I just found some Goldtone pegs out on the web, and the specs say that they are 10 mm. That is equivalent to about 3.15 eighths. So the hole is actually just a bit larger than 3/8. But I bet that 3/8 inch pegs would fit just fine.

But that is for a future project. Right now, I am shimming the neck. First, I have to cut the shim.

Cutting shim

I just hacked it out with my tinsnips. There's a nice mess! Here is a closeup of it.

The shim

But the aluminum is soft, and I should be able to straighten it out easily. In fact, I just flattened it with my pliers.

Flattening

Then I dressed the sharp edges off of it using my file.

Filing shim

Finally, I polished it a bit with my OOOO steel wool.

Steel wool

This part has been easy, and kind of fun.

Next I loosend the nuts on the tailpiece end of both co-ordinator rods and then unscrewed the co-ordinator rods part way from the bolts holding on the neck. I have a little machine screw that just fits through the holes, like this:

Loosen rods

I suppose that there is a more elegant tool for this, but this works fine. I loosend the rods just enough to allow me to slip the shim between the heel of the neck and the pot.

Put in shim

Then, I tightened down the co-ordinator rods again and snugged the tailpiece nuts against the inside of the pot. And here is the shim in place:

shim in place

Just for grins, I snapped a photo of the neck to pot joint down at the heel. It looks a bit better now, but I am beginning to suspect that the real difference is that the co-ordinator rods were slightly loose before I took it apart, and that is what made the gap in the previous photo.

Heel photo

Well, that is about it for shimming the neck. It looks pretty good, but I will have to string it up before I can tell what the effect will be on the action. The next page outlines what I did to tune things up before I put the new strings on.


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